中小鈑金企業(yè)擁抱純電折彎機(jī)，降本增效

長期以來，中小鈑金加工企業(yè)受限于資金、技術(shù)等因素，在與大型企業(yè)的競爭中常處于劣勢。而純電折彎機(jī)的普及與成本優(yōu)化，正為這些企業(yè)帶來“彎道超車”的機(jī)遇，通過降本增效重塑行業(yè)競爭格局。

位于長三角的一家小型鈑金加工廠，過去依賴3臺傳統(tǒng)液壓折彎機(jī)維持生產(chǎn)，不僅能耗高（每月電費超2萬元），還需雇傭5名熟練工人負(fù)責(zé)操作與校準(zhǔn)。去年，該廠引入1臺中端純電折彎機(jī)后，*需2名普通工人即可完成同等產(chǎn)能的加工任務(wù)，電費支出降至每月8000元，人力與能耗成本合計下降近60%。更重要的是，設(shè)備的高精度使產(chǎn)品合格率從82%提升至97%，成功打入新能源配件供應(yīng)鏈，訂單量同比增長150%。

成本門檻的降低是中小企能夠普及純電折彎機(jī)的關(guān)鍵。近年來，隨著**部件國產(chǎn)化率提升，純電折彎機(jī)價格較5年前下降約30%，且主流廠商推出的“分期付款”“以舊換新”等政策，進(jìn)一步減輕了企業(yè)的資金壓力。某設(shè)備供應(yīng)商數(shù)據(jù)顯示，2023年其面向中小企業(yè)的純電折彎機(jī)銷量同比增長85%，其中60%的采購企業(yè)為***引入數(shù)控折彎設(shè)備。

“純電折彎機(jī)讓我們有了與大企業(yè)同臺競技的底氣?！币晃恢行⌒外k金企業(yè)主表示，設(shè)備帶來的不僅是成本下降，更是產(chǎn)品質(zhì)量的躍升，使其成功承接了多個高精度醫(yī)療器械配件訂單。業(yè)內(nèi)人士認(rèn)為，隨著中小企技術(shù)裝備水平的提升，鈑金加工行業(yè)將從“規(guī)模競爭”轉(zhuǎn)向“質(zhì)量與效率競爭”，市場格局有望更趨多元與均衡

For a long time, small and medium-sized sheet metal processing enterprises have been constrained by factors such as capital and technology, often falling behind in the competition with large enterprises. However, the popularization and cost optimization of pure electric bending machines are bringing an opportunity for these enterprises to "overtake on the curve", by reducing costs and improving efficiency to reshape the industry competition landscape.

A small sheet metal processing factory located in the Yangtze River Delta used to rely on three traditional hydraulic bending machines to maintain production. Not only was the energy consumption high (with monthly electricity bills exceeding 20,000 yuan), but it also required the employment of five skilled workers for operation and calibration. Last year, after introducing one mid-range pure electric bending machine, the factory only needed two ordinary workers to complete the same production capacity. The electricity cost dropped to 8,000 yuan per month, and the combined costs of labor and energy consumption decreased by nearly 60%. More importantly, the high precision of the equipment increased the product qualification rate from 82% to 97%, successfully entering the supply chain of new energy accessories, and the order volume increased by 150% year-on-year.

The reduction of cost barriers is the key for small and medium-sized enterprises to popularize pure electric bending machines. In recent years, with the increase in the domestic production rate of core components, the price of pure electric bending machines has dropped by approximately 30% compared to five years ago. Moreover, the policies such as "installment payment" and "trade-in" launched by mainstream manufacturers have further alleviated the financial pressure on enterprises. Data from a certain equipment supplier shows that in 2023, the sales volume of its pure electric bending machines for small and medium-sized enterprises increased by 85%, and 60% of the purchasing enterprises were the first to introduce CNC bending equipment.

"The all-electric bending machine gives us the confidence to compete with large enterprises on the same stage," said a small and medium-sized sheet metal enterprise owner. The equipment not only reduces costs but also significantly improves product quality, enabling the enterprise to successfully undertake multiple high-precision medical device component orders. Industry experts believe that as the technical and equipment levels of small and medium-sized enterprises improve, the sheet metal processing industry will shift from "scale competition" to "quality and efficiency competition", and the market pattern is expected to become more diverse and balanced.